HEAVY-DUTY LITHIUM-ION BATTERIES FOR TOYOTA, HYSTER-YALE, LINDE, TAYLOR, KALMAR, LIFT-FORCE AND RANIERO
As a leading full China Lithium-Ion battery provider, ZEM heavy-duty lithium-ion batteries are used by many fortune 500 companies including Toyota, Yale-Hester, Linde, Taylor, Kalmar, Lift-Force and Raniero.
This complete battery system, made in china, consists of lithium-ion battery cells and modules, intelligent monitoring and control systems, extensive safety componentry, and a high-frequency opportunity/fast charger that communicates with the battery via CAN bus protocol.
With less than a 1% failure rate, ZEM heavy-duty lithium-ion batteries are proven reliable with unmatched quality. We provide integrated services where key system components such as heavy duty forklifts and Lithium Batteries are scaled, engineered, and customized for our clients as well as OEM industry partners.
Heavy-Duty lithium-ion batteries guarantee operations without disruption for the most demanding applications dealing with heavy loads (the beverage distribution, paper, lumber, and metal industries), high lift heights (very narrow aisle applications), massive attachments (paper roll clamps, push-pull, single-double).
Specifications
| ELECTRICAL SPECIFICATIONS | |
| Nominal capacity | 1440 Ah |
| Open circuit voltage | 115.4V |
| Self-discharge | <3% per month |
| Cycle life | >3000 (at 10C discharge, 100% DoD) |
| EqPb (Equals Lead acid battery) | 1728 Ah |
| Voltage | 114V |
| MECHANICAL SPECIFICATIONS | |
| Dimensions (LxWxH) | 1770*1430*820mm |
| Battery weight / Clump weight | 3886 kg / 8567Ib |
| Case material | Commercial Grade Steel |
| Ingress protection | IP67 |
| Cell type / Chemistry | Diamond - LiFePO4 |
| Group mode | 5S32P |
| CHARGE & DISCHARGE SPECIFICATIONS | |
| Charge method | CCCV |
| AC voltage | 380V |
| Maximum continuous charging | 400A |
| Current | |
| Continuous discharge current | 600A |
| Discharge current continuous | 40A |
| Discharge pulse current | 1440A |
| Working Voltage Range | 89.6-115.4V |
| TEMPERATURE SPECIFICATIONS | |
| Charge temperature | 0°C to 50°C / 32°F to 131°F |
| Discharge temperature | -20°C to 55°C / -4°F to 131°F |
| Storage temperature | 0°C to 40°C / -4°F to 113°F |
| COMPLIANCE SPECIFICATIONS | |
| Certifications | CE, UN 38.3, UL2580, ISO9001, IEC |
| Shipping classification | UN 3480 |
| COMMUNICATION METHOD | |
| Vehicle communication mode | CAN |
| Display communication method | RS485 |
Performance
Low maintenance
Fast charging
Safest lithium technology
High discharge currents
High capacity
Low Temperature and High Efficiency
High cycle count
Low self-discharge
Why Choose a 120V Forklift Battery?
A 120V battery platform is more commonly associated with heavy-duty electric forklifts and demanding industrial material handling equipment.
It is suitable when the forklift requires:
● Higher system voltage
● High traction power
● Heavy load handling
● Extended daily operating hours
● Frequent lifting and acceleration
● Multi-shift operation
● High-capacity battery storage
Heavy-duty lithium forklift batteries in the 120V range are commonly used for demanding industrial equipment and high-capacity material handling applications.
ZEMBATT 120V forklift battery solutions can be configured for applications such as:
120V lithium batteries are suitable for larger electric forklifts requiring high power for lifting, traction and continuous material handling.
Ports, distribution centers and large logistics facilities often operate material handling equipment for long periods with limited downtime.
Lithium battery systems can support opportunity charging during breaks and shift changes, depending on the selected charger and battery configuration.
Heavy manufacturing facilities may require forklifts to transport steel, machinery components, raw materials or other high-load goods.
A correctly sized 120V forklift lithium battery can be configured according to the required operating time and load profile.
For high-throughput material handling operations, lithium batteries can help reduce charging interruptions and routine battery maintenance.
High-voltage forklift battery systems can also be considered for equipment working in demanding industrial environments where heavy loads and frequent operation are common.
Industry suppliers commonly position 80V, 96V, 120V and higher-voltage LiFePO4 battery systems for heavy-duty forklifts operating in ports, steel mills, paper mills and large logistics centers.
Need a 120V LiFePO4 forklift battery for a new forklift project or lead-acid replacement?
Send ZEMBATT your forklift model, original battery specifications, battery compartment dimensions, working hours and order quantity. We can configure the battery capacity, dimensions, weight, connector, BMS communication and matching charger for your equipment.
