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ZEMBATT provides LiFePO4 battery solutions for electric forklifts operating in warehouses, logistics centers, manufacturing plants, ports and other material handling environments. Battery voltage, capacity, dimensions, weight, BMS, communication, connectors and charger configuration can be matched according to the forklift model and operating conditions.
● Solutions for Electric Forklifts
● 12V–120V Battery Configurations
● Lead-Acid to Lithium Conversion
● Custom Battery Size & Weight
● CAN / RS485 Communication
● Charger & BMS Matching
Boasting outstanding advantages such as ultra-fast charging speed, an extra-long cycle life of up to thousands of charge-discharge cycles, and high energy density,ZEM lithium battery drastically cut down the charging downtime of forklifts—some models can be fully charged in just a few hours or even support opportunity charging during work breaks—thus maximizing the operational uptime and overall work efficiency of forklifts in busy warehouses, distribution centers and logistics yards.
Unlike lead-acid batteries that require frequent water refilling, regular acid level checks and complex maintenance procedures, ZEM lithium battery feature an extremely low self-discharge rate and are virtually maintenance-free in daily use, which not only slashes the long-term maintenance costs and manual labor input for enterprises managing forklift fleets but also reduces the risk of equipment failure caused by improper maintenance. In addition to economic benefits, lithium batteries deliver remarkable environmental advantages: they produce no toxic gas or corrosive liquid leakage during operation and charging, eliminating potential pollution to the working environment and complying with the stringent green development and environmental protection requirements of the modern logistics industry.
What’s more, their lightweight design compared with lead-acid batteries of the same capacity effectively reduces the dead weight of forklifts, which in turn boosts the actual load capacity of the equipment, enhances its maneuverability and flexibility in narrow working spaces, and even extends the service life of forklift mechanical components by reducing operational pressure.
With the continuous advancement of lithium battery technology and the gradual decline in production costs, their application in forklifts is becoming more and more extensive, becoming an indispensable core component for the intelligent and low-carbon transformation of the material handling industry.
LiFePO4 battery systems can be configured for electric counterbalance forklifts used in warehousing, manufacturing, logistics and loading operations.
Important matching parameters include:
● Forklift model and rated voltage
● Battery compartment dimensions
● Required battery weight range
● Capacity and shift duration
● Discharge current
● Connector and cable configuration
● Charger specifications
● CAN communication requirements
Battery solutions for reach trucks should consider narrow battery compartments, high-frequency lifting cycles and warehouse shift schedules.
ZEMBATT can configure:
● 24V / 36V / 48V and other required systems
● Custom battery dimensions
● Opportunity charging capability
● Battery display and communication
● Charger matching
Compact LiFePO4 battery solutions are suitable for pallet trucks and stackers used for warehouse transportation and short-distance material handling.
● Compact enclosure design
● Custom voltage and Ah capacity
● Fast charging options
● BMS protection
● OEM battery replacement
For higher-capacity forklifts, battery selection requires consideration of voltage, discharge current, required operating hours, battery weight and thermal management.
Available high-voltage platforms can include:
● 72V
● 80V
● 96V
● 120V
A forklift battery should not be selected by voltage alone. ZEMBATT evaluates the forklift specifications and actual operating conditions before recommending a battery configuration.
Provide:
● Forklift brand
● Forklift model
● Rated load capacity
● Existing battery voltage
Provide:
● Battery capacity (Ah)
● Battery dimensions
● Battery weight
● Connector type
● Existing charger information
Tell us:
● Working hours per shift
● Number of shifts per day
● Charging breaks available
● Indoor / outdoor operation
● Normal or cold-storage environment
We configure:
● Voltage and capacity
● Battery enclosure
● Required battery weight
● BMS
● CAN / RS485
● Connector and cable
● Charger
Replacing a lead-acid forklift battery with a LiFePO4 system requires more than matching the voltage.
ZEMBATT evaluates:
● Battery compartment dimensions
● Minimum and maximum battery weight
● Forklift voltage
● Required Ah / kWh capacity
● Peak discharge current
● Connector configuration
● Charger compatibility
● BMS communication
● Operating temperature
● Daily duty cycle
For forklifts with frequent start-stop operation, lifting cycles and multi-shift schedules.
For electric forklifts handling materials continuously between production and storage areas.
Cold-storage applications require battery configuration according to operating temperature, charging environment and heating requirements.
High-voltage and high-capacity battery systems can be configured for demanding material handling environments.
ZEMBATT can configure replacement lithium battery systems according to the original forklift model and battery specifications.
● Toyota Forklift Battery
● Komatsu Forklift Battery
● Mitsubishi Forklift Battery
● Hyster Forklift Battery
● Yale Forklift Battery
● Crown Forklift Battery
● Linde Forklift Battery
● Jungheinrich Forklift Battery
● Forklift-Specific Battery Matching – Battery configuration according to forklift model, voltage, compartment dimensions and operating conditions.
● Custom Battery Weight – Battery enclosure and weight can be configured according to forklift requirements, particularly for counterbalance applications.
● 12V–120V Solutions – Multiple voltage platforms for different forklift classes and material handling equipment.
● BMS & Communication Integration – CAN / RS485 and other configurations according to the equipment and project requirements.
● Matched Charging Solution – Charger selection according to battery voltage, capacity and operating schedule.
● Cold-Storage Options – Battery thermal solutions can be configured for low-temperature applications.
● OEM & Fleet Projects – Support for forklift dealers, distributors, equipment manufacturers and fleet replacement projects.
Send us your forklift model or existing battery specifications. Our technical team will help evaluate the voltage, capacity, dimensions, weight, BMS, connector and charger requirements.
For a faster quotation, please provide:
● Forklift brand and model
● Battery voltage and capacity
● Battery dimensions
● Battery weight
● Working hours per day
● Required quantity
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